To realize high accuracy in the strip exit thickness, the automatic gauge control agc system is used. Rolling mill important formulae rolling calculations youtube. The design of rolling bearing mountings schaeffler group. The programme provides solutions to the following tasks. However, the total rolling load can be assumed to be concentrated at point along the arc of contact ata distance a from the line of centers of the rolls. Fag rolling bearings in rolling mills schaeffler group. Roll pass design is a set of methods for determining the dimensions, shape, number, and type of arrangement of rolling mill passes. Basic calculation principles are mentioned in this chapter, to give an overview of. Modern rolling practice can be attributed to the pioneering efforts of henry cort of funtley iron mills, near fareham, england. Skf can provide a portfolio of different calculation methods to optimize bearing selection for any kind of application.
Rolling models serve as theoretical foundation of mill design. The weight of rolls may vary from a few kilograms up to 250 tonnes. Because of roll eccentricity in backup rolls, the exit thickness deviates periodically. The study aims to determine effect of the fluctuating technological conditions of rolling on distribution of inter stand tensions and loads of rolling motors for three variants of the continuous rolling mill. Rolling mills are often divided into roughing, intermediate and finishing rolling cages. With this new design, mills were able to produce 15 times more output per day than with a hammer. In most modem hot rolling procedure, the strips are coiled up in continuity. Mar 09, 2018 watch how an optimum roll pass design leads to the distribution of loads across rolls, ensuring better rolling quality and reduction in specific power consumption. Rolling is the process of reducing the thickness or changing the cross section of a long workpiece by compressive forces applied through a set of rolls, as shown in figure 51. Rolls are the tools of the rolling mill and are the costliest. Basics of rolling a rolling mill consist of several, at least two rolls cylindrical or nearly cylindrical bodies which are termed as roll and which rest in bearings at their ends. Ekelunds method of calculation of roll force in cold rolling 4.
An investigation on the roll force and torque fluctuations. Siebels method of calculation of roll force in cold rolling 4. May 18, 2015 roll pass design in continuous bar mills 1. In this post, the calculation of the force capabilities of symmetrical threeroll bending machine is one of the methods, the other types of plate rolling machine can take it for reference. Calculating jar and jar rolling mill speedthe design of rolling mills, it is necessary for a theory. Their mounting and maintenance is also covered in detail.
Feb 21, 2019 in this video i have discussed about the formulas related to rolling mill such as draft, elongation, reduction, spread, contact angle, bite angle, and many more. These have been established over the years based on analytical methods. Siderplant designs and constructs rolling mills of the highest quality. Outline of reversing cold rolling mill 1 outline of reversing cold rolling mill and rolling method as illustrated in figure 1, a reversing cold rolling mill is comprised mainly of a mill proper, a winding machine payoff reel, an entry winding machine entry tension reel and delivery winding machine delivery tension reel. Rolling mill classification rolling mill is used to reduce successively the thickness of the metal strip as per the requirement. These claims set new demands on the acceptable rolling forces and torques which, together with the roll pass design, have a signi. Rolling mill optimization using an accurate and rapid new. Pdf on the optimization procedure of rolling mill design. Rolling of steel in a modern long product rolling mill long product is a common name for i reinforcement steel bars, ii shaped steel bar products such as rounds, flats, squares, and hexagon etc. Jun 19, 2017 rolling of steel in a modern long product rolling mill long product is a common name for i reinforcement steel bars, ii shaped steel bar products such as rounds, flats, squares, and hexagon etc. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users.
Although cort was not the first to use grooved rolls, he was the. Calculation of roll force in cold rolling of strip with applied front and back tension 4. In this video i have discussed about the formulas related to rolling mill such as draft, elongation, reduction, spread, contact angle, bite angle, and many more. Load analysis and driven power calculation 4 roll bending. The mill design innovation focuses on performance improvement of mechanical, electrical, hydraulic, electronic, control, and programming components. Mill design, which follows engineering rules, design concepts, and past design experiences, provides a fundamental blueprint of a mill. Rolling of steel in a modern long product rolling mill. Pdf methodology for calculation of rolling load and. The design of rolling bearing mountings design examples covering machines, vehicles and equipment publ. Power in rolling power is applied to the rolling mill by applying torque to the rolls and by using roll strip tension.
Due to different variables on different mills, the widths calculated are strictly approximate and should be proven out before ordering an abundant supply. In this webinar mathworks engineers demonstrate the benefits of using simulink as a platform for modeling and control system design for a sheetmetalrolling application. During shape rolling, an initial billet round or square with edge of diameter typically ranging between 100140 mm is continuously deformed to produce a certain finished product with smaller cross section dimension and geometry. The total rolling load is distributed over the arc of contact. Rolls are tools used in rolling mills to reduce the cross section of metal stock. Torque in rolling mills calculation formula with example. Simulating a multistage rolling mill process, part 1. Fundamentals of rolling presents the theoretical knowledge of longitudinal rolling in a comprehensive procedure. The rolling mill facilities were designed to meet the production requirement of table 1. Strip width calculation for tube mills, pipe mills and. Numerical simulation in roll pass design for bar rolling. For actual power requirement we have consider the hot rolling theory and calculated the required power and torque for rolling process. Roll separation force and torque influence the whole process of roll pass design. Bearing calculation when selecting an axlebox bearing or unit, skf should be contacted for assistance with necessary calculations.
A designer of rolling mills will find here the principles for selection and calculation of roll neck bearings. Rollers may be plain or grooved depends upon the shape of rolled product. The place where all the equipment for metal rolling manufacture is set up is called a rolling mill. There is a multitude of different solutions in this area, but all have the common problem that they only take into account some aspects of theschedule or sequence, which are then often based on simplifications and idealizations of the process. The course covers metal deformation in the roll gap, force, torque and power requirements, and temperature and microstructure evolution during rolling and controlled cooling. First, the force parameters of the roll bending machine need to be confirmed, such as pressure on the roller, bending torque, and motordriven power. In 1783, a patent was issued to henry cort for his use of grooved rolls for rolling iron bars. On the optimization procedure of rolling mill design.
Two basic models the force model and the crownshape model dominate major tasks of mill design. Pdf methodology for calculation of rolling load and forces. Under rolling conditions the contact area between roll and stock suffers wear, the other parts of a roll body and necks have to be considered as normal parts of designed components under high load. Calculation principles when selecting axlebox bearings, in addition. The lower roller of the plate rolling machine is the driving roller, and the driving torque on the lower roller is used to overcome the deformation torque t n1 and the friction torque t n2 in the process of steel plate rolling, the deformation capabilities which stored in ab section of steel plate see fig 1a and fig 2 is 2m. Each tip is short, relevant, and up to date with current industry best practicesmaking this the perfect course for busy analysts who normally struggle to find time to. Pdf numerical simulation in roll pass design for bar rolling. Siderplant design and construction of rolling mills. Principles of continuous train design and rolling speed calculation 7.
This course is designed to improve mill related engineers the basic skills on rolling mill parameters calculation for mill design, development and operation. Methodology for calculation of rolling load and forces acting on herringbone gear using hot rolling theory. Watch how an optimum roll pass design leads to the distribution of loads across rolls, ensuring better rolling quality and reduction in. The calculation of roll force is necessary to ensure that the mill is not overloaded and there is enough power available for the rolling reduction to be made. Design and construction of rolling mills siderplant. The presented method for solving the rollstack deflection problem.
In this paper, we design pi controller in outer loop. Calculation of roll force in cold rolling from the mean resistance to deformation 15, 31 4. Hot rolling mills are used for mass thickness reduction at high temperatures, whereas the cold rolling mills are used as secondary rolling operations to attain more precise dimensional and mechanical properties. Suitable course for mechanical engineers, steel mill supervisor, technicians and those are interested about physics, math, metallurgy. Learn how to retrieve data, join tables, calculate rolling averages and rankings, work with dates and times, use window functions, aggregate and filter data, and much more. Through this a design of the low cost rolling mill is proposed and then the mill has been fabricated as per the design and the estimated cost. There is a multitude of different solutions in this area, but all have the common problem that they only take into account some aspects of theschedule or sequence, which are then often based on simplifications and. Ef2 open circuit grinding when grinding in open circuit ball mills, the amount of extra power required, compared to closed circuit ball milling, is a function of the degree of control required on the product produced. Load analysis and driven power calculation symmetrical 3. Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray. Schneider, modelling and optimisation for a 20high cold rolling mill, ifac automation in mining, mineral and metal processing, cologne, germany, 1998. The above information is an estimate only and should be treated as such. This is the first in a threepart webinar series that will highlight the use of mathworks products for modeling and control of a multistage rolling mill process. This document can be used for the selection, calculation and check of rolling bearings of the company skf.
The study of continuous rolling mill interstand tension. With modern capability of computer based simulation of the hot deformation process, it is possible to evolve roll groove and pass design in a more. The load analysis of rolling machine can be reference data for designing parts of plate rolls. Strip width calculation for tube mills, pipe mills and tube. Rolling mills often vary in the type, number, and position of rolls. Rolling mill important formulae rolling calculations. The hot rolling process reheating furnaces heated up to 1200 1250 c for steel, 500 550 c for aluminum removing cast dendrite structures dissolving most of alloying elements decreases hard precipitates roughing mill coil box finishing mill figure is. Effect of pass schedule and groove design on the metal. Cached torque in rolling mills calculation formula with example. Therefore, precise and reliable design of plate rolls is necessary. The coilers are indispensable important equipment in hot strip rolling line. If the thickness variation of the hotrolled aluminum strip can be reduced, it will be possible to increase the production speed of the cold strip mill. The corresponding dynamic deflection model enables solution of the standard eigenvalue problem to determine natural frequencies and modes of vibration. Ef1 dry grinding for the same range of work, dry grinding requires 1.
The normal and average center distance from the center of one roll to the center of other determine the size of mill. In rolling mill, the accuracy and quality of the strip exit hickness aret very important factors. A rolling mill is a complex machine having two or more working rollers, supporting rollers, roll stands, drive motor, reducing gear, flywheel, coupling gear etc. Rolling mill operators commonly use analytical calculation programs to compute pass schedules or pass sequences. The rolling mills complex was proposed to include a light and medium merchant mill with breakdown group of stands for rolling blooms into billets and an intermediate inline heat compensating furnace. Tension settings, e speed settings, r default settings. Roll pass design in continuous bar mills linkedin slideshare. Roll pass design also includes the calculation of pressing forces and their distribution on the roll passes.
Jul 02, 2014 design analysis of universal joint shaft for rolling mills 1. Their main task is to coil the strip out of the finishing mill, and then transport to the next. The basic parameters used in ball mill design power calculations, rod mill or any tumbling mill sizing are. In a metal rolling process, rolls, stands, bearings, housing, motors, and other mechanical equipment are all a necessary part of the manufacturing operation.
Besides normal rolling conditions a stable, theoretical assumption mills experience many different. Calculation of average elongation and number of passes required. See more ideas about rolling mill, metal jewelry and jewelry tools. This book discusses the basic theory and principles of rolling processes. Coiling is the last key production step in hot rolling procedure, which is done by the coilers. The normal and average center distance from the center of one roll to the center of o. Bearing calculation when selecting an axlebox bearing or unit, skf should be.
Ef3 determine after power calculations is completed. For over one century, we have been engaged in producing highly efficient rolling systems that represent cutting edge solutions in the steel industry, able to operate with the support of advanced and uptotheminute. Strip thickness control of cold rolling mill with roll. Therefore, the calculation of the force analysis and driving power of the plate rolling machine is very important to the design of the roll bending machine. Basics of rolling a rolling mill consist of several, at least two rolls cylindrical or nea.